Industries · Assembly Plants
MachineWise for Assembly Plants.
Live OEE, condition-based monitoring and predictive maintenance — engineered for assembly and line-based plants. Software-first deployment, rupee-denominated results.
Manual & semi-auto stationsConveyor linesTorque & press-fit toolsTest benchesEnd-of-line testers
ST-30 sets the pace at 64 s against 58 s takt; ST-40 was starved for 18% of the shift.
IllustrativeHOUR 4 · 212 / 248
What this floor loses today
The losses every assembly and line-based plants knows — and nobody measures.
TAKT
Takt is a wish, not a fact
Planned takt 58s, real takt unknown. Station-level cycle capture makes takt a measured number, not a whiteboard aspiration.
STARVE
Starve & block chains
One slow station starves five downstream. We show where the line breathes and where it chokes — live.
ANDON
Andon that reaches phones
Line-stop calls that reach supervisors on WhatsApp in seconds, with the station, reason and duration attached.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to assembly plants.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Station-level cycle times vs takt
- Starvation and blocking analysis along the line
- First-pass yield per station and shift
- Hour-by-hour output vs plan boards
CONDITION-BASED MONITORING
CBM for these machines
- Test-bench and tool health monitoring
- Conveyor drive current and vibration trends
- Press-fit and torque-tool signal capture hooks
- Utilities: compressors and air-supply health
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Conveyor drive failure early warning
- Tool and bench degradation indicators
- Compressor PdM — the whole-line stopper
- Interventions in planned breaks, not mid-shift
Per-stationCycle truth against takt
Live andonStops on WhatsApp in seconds
FPYFirst-pass yield, station-wise
Keep exploring
Goes deeper with the rest of the platform.
Questions
Straight answers.
How do you measure real takt time on an assembly line?
Cycle times are captured at every station and compared with planned takt, so takt becomes a measured number per station and shift instead of a whiteboard figure.
What is starve and block analysis?
A station is starved when it waits for parts from upstream and blocked when it cannot pass parts downstream. Measuring both along the line shows which station sets the pace.
How does andon reach supervisors?
Line-stop calls go to supervisors on WhatsApp in seconds, with the station, reason and duration attached. See alerts and notifications.
Can first-pass yield be tracked per station?
Yes. First-pass yield is tracked per station and shift, alongside hour-by-hour output against plan and health monitoring of test benches, tools and conveyor drives.
Ready when you are
Run a free 2-machine pilot on your assembly and line-based plants — live this week.
Two machines, thirty days, zero cost to start. Live OEE, downtime truth and a plant-specific ROI model — your data on-premises throughout.