Industries · Tyre Manufacturing
MachineWise for Tyre Manufacturing.
Live OEE, condition-based monitoring and predictive maintenance — engineered for tyre plants. Software-first deployment, rupee-denominated results.
Banbury mixersExtrusion linesCalenderingTyre building machinesCuring pressesFinal finish
| Press | Bladder cycles | Cure util | Status |
|---|---|---|---|
| CP-311 | 214 | 94% | Normal |
| CP-312 | 447 | 91% | Watch · pressure |
| CP-313 | 498 | 0% | Bladder change |
| CP-314 | 126 | 93% | Normal |
| CP-315 | 389 | 88% | Cavity temp spread |
Bladder pressure consistency drifting on CP-312: change planned between cure cycles, not mid-cure.
IllustrativeEVERY PRESS ON ONE WALL
What this floor loses today
The losses every tyre plants knows — and nobody measures.
FLOW
The moving bottleneck
Mixing feeds extrusion feeds building feeds curing. One slow stage starves the next — we show which stage constrains the plant today, live.
CURE
Press-fleet blindness
Hundreds of curing presses, each a small machine with its own cycle. Fleet-level cure utilisation is where tyre OEE hides.
SCRAP
Green-tyre losses
Building-machine stops and splice faults logged against machine, operator and shift — the scrap Pareto builds itself.
Purpose-built, not repackaged
OEE · CBM · Predictive Maintenance — dedicated to tyre manufacturing.
The same MachineWise platform, tuned to the machines, cycles and failure modes of this industry.
LIVE OEE
OEE for this floor
- Stage-wise OEE: mixing → extrusion → building → curing
- Bottleneck identification across the flow, per shift
- Building-machine cycle and stop tracking
- Cure-press fleet utilisation dashboards
CONDITION-BASED MONITORING
CBM for these machines
- Vibration on mixer drives and gearboxes
- Hydraulic & bladder-pressure consistency on presses
- Temperature uniformity across cure cavities
- Drive-current signatures on building machines
PREDICTIVE MAINTENANCE
PdM for these failure modes
- Press hydraulic failure early warning
- Mixer drive-train health scoring
- Bladder-life indicators from cycle signatures
- Planned interventions between cure cycles
Stage-wiseOEE across the whole tyre flow
Fleet viewEvery curing press on one wall
48–96hEarly warning before a press goes down
Keep exploring
Goes deeper with the rest of the platform.
Questions
Straight answers.
Where is OEE lost in a tyre plant?
In the moving bottleneck between mixing, extrusion, building and curing, in the utilisation of a large curing-press fleet, and in green-tyre scrap from building-machine stops and splice faults. MachineWise shows stage-wise OEE and which stage constrains the plant each shift.
How are curing presses monitored?
Each press's cycles and stops go onto a fleet-level cure utilisation dashboard, with hydraulic and bladder-pressure consistency and temperature uniformity across cure cavities watched per press.
Can bladder life be predicted?
Bladder-life indicators come from each press's cycle signatures, so a change can be planned between cure cycles. Press hydraulic failure gets 48-96 h early warning through predictive maintenance.
Which tyre plant machines can be monitored?
Banbury mixers, extrusion lines, calendering, tyre building machines, curing presses and final finish, with vibration on mixer drives and gearboxes and drive-current signatures on building machines.
Ready when you are
Run a free 2-machine pilot on your tyre plants — live this week.
Two machines, thirty days, zero cost to start. Live OEE, downtime truth and a plant-specific ROI model — your data on-premises throughout.