Steel and rolling mills, delay by delay.
Every delay timestamped as it happens, mill pace against best demonstrated per section, energy per tonne rolled, and predictive maintenance for stands, gearboxes, shears and coilers.
Delays reconstructed from memory are delays you will repeat.
Delay accounting by memory
Cobbles, roll changes, furnace waits, reconstructed at shift end. Every delay timestamped as it happens instead.
₹ per tonne, unknown
Reheating is the biggest bill. Energy per tonne rolled, per section, per shift: measured, not estimated.
Mill pace drift
Tonnes per hour drifts with crews and sections. Pace against best demonstrated, live on the pulpit screen.
What are your mill delays worth?
Delay minutes turn into tonnes not rolled at your normal pace.
Each delay type has its own fix: roll changes, cobbles, furnace waits. Timestamped reasons tell you which one pays first.
OEE, condition monitoring and predictive maintenance for this floor.
Pace and delays
- Tonnes per hour vs best demonstrated, per section
- Delay capture: cobble, roll change, furnace wait
- Furnace-to-mill synchronisation losses
- Crew comparisons on identical sections
CBM for the mill
- Motor load and current on stands
- Gearbox and pinion-stand vibration
- Roll bearing temperature
- Hydraulic health on shears and coilers
PdM for these failure modes
- Stand drive-train early warning
- Roll-bearing degradation
- Shear blade wear from cut signatures
- Maintenance planned around heats
The equipment we monitor here.
Where this connects to the rest of the platform.
Straight answers.
How does MachineWise help a rolling mill?
Can delays be captured at the pulpit?
Can it monitor large mill gearboxes?
Does it track energy per tonne?
Log every delay on your mill automatically.
Two machines, thirty days, zero cost to start. Your data stays on-premises throughout.