Maintain on condition, not on calendar.
Condition monitoring that fuses vibration, temperature, load, pressure and oil level against each machine's own baseline. Maintenance happens when the machine asks for it, and the whole fleet is ranked by real risk instead of the date on a chart.
The machine already knows its condition. CBM is listening.
Servicing healthy machines
Time-based PMs change good oil and grease fine bearings, while a degrading machine two bays over waits its turn.
Signals that never meet
Vibration says fine, temperature says fine. Together they say trouble. Fused baselines catch what single sensors miss.
Thresholds from a handbook
Every machine ages differently. Learned per-machine baselines catch the drift that matters.
Every asset, ranked by its own condition.
One board for the maintenance team: health against each machine's baseline, the signal leading the change, and what to do about it.
ILLUSTRATIVE · SCORES ARE RELATIVE TO EACH MACHINE'S OWN LEARNED BASELINE
Four signals, each inside its limit. One problem.
Switch signals on and off. With one signal nothing alarms; fused, the drift is caught days earlier.
ILLUSTRATIVE MODEL · REAL FUSION WEIGHTS ARE LEARNED PER MACHINE
Five signal families, each with a job.
Chosen per machine at the pilot and connected by the MachineWise team. Load and current come from the smart energy meter on the machine.
Vibration
Bearing wear, imbalance, misalignment, looseness and gear wear, weeks before they are audible.
Spindles, motors, gearboxes, fans, pumps, press flywheels
Vibration monitoring →Temperature
Lubrication breakdown, cooling faults, friction and insulation loss.
Bearings, hydraulic oil, chillers, furnace coils
Furnaces →Load and current
Mechanical drag, blocked flow and tool wear, read from the machine's smart energy meter.
Motors, spindles, pumps, compressors
Energy monitoring →Pressure
Seal and pump wear, internal leakage, clogged filters, strokes below forming pressure.
Hydraulic presses, SPMs, pneumatics, compressors
Press monitoring →Oil level
Leaks and missed top-ups, caught before a pump runs dry or a bearing starves.
Hydraulic tanks, lubrication sumps, gearboxes
Gearbox monitoring →The right sensors for each asset, not every sensor everywhere.
| ASSET | VIBRATION | TEMPERATURE | LOAD | PRESSURE | OIL LEVEL |
|---|---|---|---|---|---|
| CNC spindle | |||||
| Gearbox | |||||
| Hydraulic press | |||||
| Power press | |||||
| Pump and motor | |||||
| Air compressor | |||||
| Induction furnace | |||||
| Blower or fan |
Detect, rank, alert, act, verify.
HP-02 fused index 1.04 · vibration and oil temperature rising together09:12
Five ways to maintain a machine. One platform runs all of them.
Most plants run all five at once on different machines, and that is correct. A spare-rich pump can run to failure; a constraint CNC cannot. MachineWise lets each machine sit on the stage its cost of failure justifies.
Where this connects to the rest of the platform.
Straight answers.
What is a condition monitoring system?
What is the difference between condition monitoring and predictive maintenance?
Why fuse several signals instead of using one?
Which sensors can be connected?
Can condition monitoring work on hydraulic and power presses?
How does condition monitoring trigger maintenance?
Order your maintenance queue by real risk.
Start with the machines whose failures hurt most. Your data stays on-premises throughout.