Plastic moulding monitoring that counts every shot.
Shot-level cycle tracking per mould, cavity-aware part counts, downtime split into mould change, material wait and breakdown, energy per good part, and predictive maintenance for heaters, pumps and motors. Built for injection moulding shops.
The losses every moulder knows, and nobody measures.
Cycle-time creep
A 2-second creep on a 30-second cycle is about 6% of capacity. Invisible daily, brutal monthly.
Rejects without a reason
Short shots, flash and sink marks logged against the exact shot and machine state, not a shift-end guess.
₹ per good part unknown
Heaters and hydraulics draw power whether you mould or not. Energy per good part, per mould, finally a number.
What is cycle creep costing on one machine?
Set a real mould. The loss is small per shot and large per year.
Nobody notices two seconds per shot. MachineWise baselines every mould on every machine and flags the drift the day it starts, not the month the order ships late.
OEE, condition monitoring and predictive maintenance for moulding.
OEE for this floor
- Shot count and cycle time per mould, auto-baselined
- Availability split: mould change, material wait, breakdown
- Performance vs best demonstrated cycle per mould
- Changeover time tracked per mould pair
CBM for these machines
- Barrel-zone temperature drift
- Hydraulic pressure decay trends
- Oil temperature watch
- Clamp-force consistency signals
PdM for these failure modes
- Heater-band failure from thermal signatures
- Pump and motor wear from current creep
- Mould-health scoring across runs
- 48–96h warnings before a line-stopping fault
Every machine in a moulding shop.
Injection moulding machines
Hydraulic, servo-hydraulic and all-electric IMMs from 60 to 3500 tonnes.
Blow moulding
Cycle, downtime and energy tracking on blow-moulding lines.
Chillers, dryers, MTCs
Auxiliary health and energy, because a failed dryer stops the press too.
Where this connects to the rest of the platform.
Straight answers.
How does MachineWise monitor injection moulding machines?
Are part counts cavity-aware?
What is cycle-time creep and why does it matter?
Can it predict heater band or hydraulic failures?
Does it track energy per part for moulding?
Put your two busiest presses on live OEE.
Two machines, thirty days, zero cost to start. Your data stays on-premises throughout.