Furnace monitoring that prices every idle hour.
Batch runtime, zone temperature profiles, door-open recovery and idle-hold energy in rupees, plus AI condition monitoring for elements, fans, blowers and quench pumps. For sealed quench, pit, bogie hearth, induction and continuous furnaces.
Your most expensive machine is also your least measured.
Heating nothing
A furnace at temperature with no batch inside is your most expensive idle machine. The idle-energy ratio makes it a number.
Runtime nobody logs
Batch start, soak, quench and unload, timestamped automatically instead of written on a route card two hours later.
Silent quality risk
Zone drift that stays inside alarms but outside spec builds rejection batches. MachineWise watches the profile, not just the setpoint.
What does a hot, empty furnace cost you?
Enter your furnace. Nothing is sent anywhere.
A furnace at temperature with nothing inside is the most expensive idle machine in the plant. MachineWise measures that time continuously, per furnace, and prices it.
Condition monitoring tuned to thermal equipment.
A furnace degrades slowly and thermally, which makes it ideal for machine learning and almost invisible to inspection.
Recovery time as a health index
How long a furnace takes to return to setpoint after a door opening is an early indicator of insulation loss and element ageing. It is trended per furnace and the slope is flagged.
Drift that stays inside alarms
Two zones slowly parting company while both stay within limits is how rejection batches are made. Zone behaviour is compared with the furnace's own learned profile.
Fans, blowers and quench pumps
Most furnace stoppages are not the furnace but the circulation fan or the quench pump. Vibration and current signatures give the same 48–96 hour warning as a spindle.
Built for heat-treatment and melting shops.
Sealed quench, pit, bogie hearth
- Batch runtime and utilisation
- Loading: planned vs actual charge
- Energy per batch and per tonne
- Door-open events and recovery
Heating and melting
- Melting, holding and pouring states
- Holding-time share
- Energy per tonne melted
- Coil and cooling health
Tempering, annealing, lines
- Delivered profile vs setpoint
- Zone-to-zone consistency
- Thermocouple health and drift
- Maintenance between batches, not during
Where this connects to the rest of the platform.
Straight answers.
What does a furnace monitoring system measure?
Which furnaces does MachineWise support?
How is idle-hold energy measured?
Can it catch zone temperature drift before rejections?
Can furnace failures be predicted?
Price the idle hours on your furnaces this month.
One furnace, thirty days, zero cost to start. Your data stays on-premises throughout.