Foundries and forge shops, measured heat by heat.
Heats and melt energy per tonne by crew, stroke-level counting on hammers and presses, die life tracked before the crack, and predictive maintenance for furnaces, presses and utilities.
Melt, mould, shot and die: the losses every foundry knows.
Melt-shop economics
kWh per tonne melted varies 20% between crews and charges. Every heat measured shows who melts efficiently.
Hammer and press truth
Forging counts by strokes, not hours. Stroke-level counting shows real utilisation on equipment with no electronics.
Dies die suddenly
Die failures scrap parts and hours. Stroke-count-based die life warns before the crack.
What would melting every heat like your best crew be worth?
Enter your monthly tonnage and energy intensity. The gap to your best crew is money already proven achievable on your own floor.
Melt energy differs by charge mix, holding time and crew practice. Measuring every heat separates the three.
OEE, condition monitoring and predictive maintenance for this floor.
Melt, moulding and forging
- Heats and melt cycles logged automatically
- Stroke and part counts on hammers and presses
- Moulding-line cycle and downtime
- Energy per tonne, per furnace and crew
CBM for these machines
- Furnace panel and coil-circuit health
- Vibration on shot-blast drives and compressors
- Hydraulic health on forging presses
- Temperature on die heating
PdM for these failure modes
- Die-life prediction from stroke counts
- Press hydraulic degradation warning
- Furnace component health scoring
- Compressor and utility PdM
The equipment we monitor here.
Where this connects to the rest of the platform.
Straight answers.
How does MachineWise help a foundry?
Can it monitor old forging hammers and presses?
How is die life tracked?
Does it measure melt energy per tonne?
Measure your next heat the way your best crew melts.
Two machines, thirty days, zero cost to start. Your data stays on-premises throughout.