Free ROI Calculator · Step 3 of 3
What would +10 OEE points be worth to you?
Fleet size, machine rates, current OEE and a target gain in; the annual rupee value of recovered capacity plus tooling savings out. Typical MachineWise plants gain 8–15 points in 90 days.
60 secondsYour own ratesCapacity + toolingPlant-specific model on request
Step 1 · DiagnoseOEE CalculatorWhat is my number?Step 2 · QuantifyDowntime CostWhat is it costing?Step 3 · JustifyROI CalculatorWhat is fixing it worth?
THREE TOOLS, ONE ARGUMENT · NOTHING YOU TYPE IS SENT ANYWHERE UNTIL YOU ASK FOR A REPORT
Your plant
DRAG TO MATCH — ESTIMATES ARE FINE
ANNUAL VALUE UNLOCKED
₹0
per year — recovered productive hours plus tooling savings, at your rates
Recovered capacity (OEE gain)—
Tooling savings (15% via tracking)—
Method: annual machine-hour capacity × hourly rate × OEE points recovered (capped at 95% OEE), plus 15% tooling savings from tool-life tracking. Pricing is not part of this calculator; a plant-specific model comes with the pilot.
8–15 ptsTypical OEE gain in 90 days
95%OEE cap applied, no fantasy numbers
15%Tooling saving from counted tool life
Step 3Of three: diagnose, quantify, justify
The method
How the number is worked out.
Capacity
Machines × shifts × hours × days
Your fleet's annual machine hours, the base everything else multiplies.
OEE gain
× rate × points recovered
Each OEE point is an hour in a hundred you already pay for, now producing.
Tooling
15% of tooling spend
Counted tool life replaces early changes and failures.
Next
From a number to a decision.
Questions
Straight answers.
How is manufacturing ROI calculated here?
Annual machine-hour capacity × machine hour rate × OEE points recovered (capped at 95% OEE), plus 15% tooling savings from tool-life tracking. It values capacity you already own and are not using.
Is recovered capacity real money?
It is if you can sell it or avoid buying it: more output from the same machines, less overtime and outsourcing, and capital spending deferred. The plant-specific model separates these for your floor.
How many OEE points is realistic?
Typical MachineWise plants gain 8–15 points in 90 days, mostly from availability losses that were never recorded before.
Where is the cost side?
Pricing depends on your machine mix and is not part of this public calculator. The free pilot comes with a plant-specific ROI model built on your machine list.