Platform Features · Bearing Life Monitoring

Every critical bearing, on a countdown you can see.

Bearings fail on physics, not surprise. We track runtime, load history and vibration signatures per bearing position — turning 'it might fail someday' into a remaining-life estimate with a parts list.

Per-position trackingDefect-frequency watchLoad-adjusted lifeReplacement historySpares planningFleet ranking
BEARING POSITIONS · VMC-07 · STAGEDLIVE
Spindle frontPLAN · ~5 WK
Spindle rearNORMAL
Z-axis motorWATCH
Coolant pumpACT · ORDER
IllustrativeNORMAL → WATCH → PLAN → ACT
The problem it kills

A bearing announces its death weeks in advance — in writing.

SUDDEN

The ₹6-lakh surprise

A spindle bearing failure is never just a bearing — it's the spindle, the rebuild, and a week of lost production. Life tracking makes it a planned afternoon.

GUESS

Replaced by anxiety

Without data, bearings get changed too early by the cautious and too late by the busy. Signature-based life estimates end both.

HISTORY

No memory of positions

Which position fails often? Which brand lasts? Bearing genealogy per position turns replacements into learning.

How it works

Bearing Life Monitoring, the MachineWise way.

Deployed software-first in under an hour, included in one subscription — no per-module licensing.

TRACK

Position-level registry

  • Every critical bearing mapped per machine
  • Runtime and duty accumulated automatically
  • Replacement history with brand and date
  • Spindles, gearboxes, motors, fans covered
WATCH

Signatures per position

  • Defect frequencies monitored continuously
  • Envelope analysis for earliest indication
  • Temperature correlation where sensed
  • Severity staging: normal → watch → plan → act
PLAN

Life you can schedule

  • Remaining-life estimates with confidence
  • Pre-order prompts before criticality
  • Change-outs aligned to planned stops
  • Fleet-wide bearing risk ranking
Position-levelEvery critical bearing mapped
StagedNormal → watch → plan → act
Pre-orderedParts before the failure, not after
Questions

Straight answers.

How is remaining bearing life estimated?
From each bearing position's runtime, load history and vibration signature. Defect-frequency and envelope trends move a bearing through normal, watch, plan and act, and the remaining-life estimate carries a confidence level.
Which bearings can be tracked?
Every critical position: spindles, gearboxes, motors and fans, mapped per machine with runtime, duty and replacement history including brand and date.
How does bearing life monitoring help with spares?
Pre-order prompts arrive before a bearing becomes critical and change-outs are aligned to planned stops, so the part is on the shelf before the failure rather than after it.
How is this different from catalogue L10 bearing life?
L10 is a statistical rating: the life that 90% of a group of identical bearings reach at a given load and speed. Monitoring follows the actual bearing in its position, so the estimate reflects how that bearing is really running. See FFT analysis for the signals behind it.
Ready when you are

See Bearing Life Monitoring running on machines like yours.

A 30-minute walkthrough on a live dashboard seeded with your machine types. No obligation.

Get a call back within one working day
No spam, no call centre. An engineer calls you.
FREE 2-MACHINE PILOT
Live OEE on two of your machines — this week. ₹0 to start.
Software-first setup in under an hour each · your data stays on-premises · plant-specific ROI model included.