Pharma Machinery

Pharma machinery, batch-aligned and timestamped.

Batch-wise OEE aligned to your batch records, changeover and cleaning time per product pair, rated-vs-actual speed on packing lines, and an automatic, timestamped record of every machine state.

Batch-wise OEEChangeover matrixRated vs actual speedTimestamped state record
COMPRESSION LINE 2 · CHANGEOVER MINUTESLIVE
P1P2P3P4P1 →—45m90m60mP2 →50m—75m40mP3 →95m70m—55mP4 →65m42m58m—
ILLUSTRATIVE DATAWORST PAIR · P3 → P1 · 95 MIN
Batch-wiseOEE aligned to batch records
TimestampedAutomatic machine state record
Per pairChangeover and cleaning benchmarks
Rated vs realSpeed loss per batch
What this floor loses today

Changeovers and speed loss hide inside batch records.

Audit

Data integrity by design

Every machine state timestamped automatically: a record that supports your audit posture instead of a logbook that invites questions.

Changeover

Cleaning and changeover sprawl

Changeovers with cleaning are pharma's biggest availability loss. Measured per product pair, compared per crew.

Speed

Rated vs real speed

Lines rated for X run at 0.7X for reasons nobody wrote down. Performance loss, quantified per batch.

Your numbers

What would faster changeovers be worth?

Changeover time is measured per product pair, so the worst pairs are obvious.

Set a realistic target; the matrix shows which pairs to attack first.

Worth per year
—
Changeover hours / month
—
Hours recovered / month
—
Purpose-built

OEE, condition monitoring and predictive maintenance for this floor.

Live OEE

Batch-wise OEE

  • OEE aligned to batch records
  • Changeover and cleaning per product pair
  • Rated-vs-actual speed on packing lines
  • Stop reasons at the machine, timestamped
Condition

CBM for these machines

  • Compression-force consistency
  • Vibration on turret and drives
  • HVAC and utility monitoring
  • Temperature and humidity context
Predictive

PdM for these failure modes

  • Turret and punch wear indicators
  • Drive-train health on packing lines
  • Compressor and AHU PdM
  • Interventions between campaigns
Coverage

The equipment we monitor here.

Tablet compressionCoating pansGranulationCapsule fillingBlister packingCartoningUtilities and AHUs
Questions

Straight answers.

How does MachineWise help pharma manufacturing?
It computes OEE batch by batch aligned to your batch records, measures changeover and cleaning time per product pair, tracks rated-versus-actual speed on packing lines, and keeps an automatic, timestamped record of every machine state.
Does it support data integrity requirements?
Machine states are recorded automatically with timestamps and user attribution for manual entries, which supports your data-integrity posture. Your validation approach remains your team's decision.
Can it measure changeovers per product pair?
Yes. Each changeover is timed from last good unit to first good unit of the next product, building a matrix that shows which product pairs cost most.
Where is the data stored?
On-premises, on a server inside your plant, with role-based access control and audit trails on access and changes.
Ready when you are

Measure your changeover matrix on one line this month.

Two machines, thirty days, zero cost to start. Your data stays on-premises throughout.

Get a call back within one working day
No spam, no call centre. An engineer calls you.
FREE 2-MACHINE PILOT
Live OEE on two of your machines — this week. ₹0 to start.
Software-first setup in under an hour each · your data stays on-premises · plant-specific ROI model included.